Find it here. Remove the seat hinges using the drill to get the body off the golf cart. Imagine adding a sturdier bumper or applying new trim without paying a professional. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work To remove the rev limiter - Look for a little box that is mounted on the front of the engine. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. OEM: 1016467, 607454; 2168. . Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Take out the fuel filter inside the tank. Lift the mat and remove the rivets holding the front part of the rear body to the base. 2005 electric Club Car golf cart for sale. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. Allow the cart to air dry or dry in the sun completely. These screws are located on the front of the vehicle, near the top. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Fix some plastic tape on the front side so that the weld doesnt push through. Posted: Apr 24, 2017. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Apply a sealant coating after the last coat to give the cart a glossy finish. My husband is just not that handy. Parts like suspensions, drive trains, motors and brakes use metal. I use plastic epoxy from Napa. Club Car Bodies & Body Parts. Fill it from the front and coat the inside. Hold accelerator pedal all the way down until reverse buzzer stops. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Drill through the crack in a V shape and put a plastic weld on the rear. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. How do you install snubber on a club car? Looked in and crud in there too. Thanks for the compliment on the site. - Tinted full front windshield that folds down. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . Let us know if you have any questions. It is attached to the golf cart with four metal brackets. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. This may take some time and youve to be prepared for the wait. Club Car Precedent Golf Carts Front Bumper 2004+.
- Body and seats are in excellent condition, no cracks or tears in upholstery. Apply more coats until you get the color you want for the cart. Remove the engine by un-attaching its straps and screws. 5. A = DS Electric. You can also email us at [email protected].
OEM: 1016868; 3214. Under NO circumstances should you attempt to fix your golf cart on your own. By using the content on this website, you agree to the terms outlined in this disclaimer. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Add To Wish List. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! 1. Use a plastic welding kit to melt the plastic. Club Car motor is stuck on the input shaft. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. A spindle lift kit replaces your spindle length and size. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay There are four screws on the bottom of the seat that need to be removed. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) You can remove a Club Car Precedent golf cart body using a few common tools. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! Finally, reattach the screws to the bottom of the Club Car. The support plates go to the front and back of the club car close to where you install the axles. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). 2. Forums. First, you need to find a body that is compatible with your Club Car. Perhaps you could use fender flares or a new access panel. orders are taking longer than normal. Apply the trim coat on the desired areas. Lift the front body upwards and take it off. Used 2016 Club Car Golf Carts All. Remove the forward-reverse switch on the rear body using the same bit. removal of the reverse switch cover, which Barry does by unscrewing the
Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. . Thanks again!!! Wash off the sanding dust using cold water from a garden hose when the sanding is completed. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Take photographs before removal for easy reassembly. Repair the crack from the back side. Club Car DS Golf Carts Side Trim 1987+. Locate the knob at the bottom of the tank and unscrew it. Slide the shaft upwards so that the gas pedal has more play. Required fields are marked *. Doing so is dangerous and could result in serious bodily harm. $76.00. These screws are usually located in the corners of the windshield. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. It has a few scuffs and scratches that I would like to remove. - Back seat folds down flat for work space or to carry larger items. Locate the knob at the bottom of the tank and unscrew it. Apply a base paint coat so that it gels with the primer. Ernie loves documenting interesting facts about golf. Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. These screws are located on the front of the steering column. You might need an extra coat if youre planning to give your dark colored cart a light color. These bolts are usually located in the corners of the chassis. Disconnect pack positive and pack negative connections. Free shipping for many products! Diode Saturday 9am - 6pm EST
Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. . The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 You can give the plastic golf cart body a classic green or white paint. Remove the masking tape and plastic bags from the covered areas. Find the gas tank and remove the three bolts holding it down. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights I think you can handle it, I was intimidated the first time, but have removed it several times since. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit
You will need a few basic tools and a little bit of patience. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. Lift the body from the hinges and take it off the cart from the front. Part Number: EN44-040 SP33-014 - Stationary Contact, BO You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. It needs to go from the solenoid to B- on the controller. Find it here. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. The next step is to remove the four screws that hold the body in place. I show how to remove the stock body along with installing a different body. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. Wash the area with water from a hose to get a spraying action. Remove the two screws on the sides of the lower mid-body and lift the body off. Closed Thread Previous Thread | Next Thread My name is Ernie Lo and I'm an avid golf fan! Remove the Yamaha emblem by unfastening the screws under it. Remove the screws and front washers and lift the front trim off. Radar Chart Example Drill the pop rivet near the forward-reverse handle. For a better experience, please enable JavaScript in your browser before proceeding. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. The information on this website has not been verified for accuracy and should only be used for general information purposes only. It's pretty easy to remove a Club Car Body. There is a yellow wire that goes over to the solenoid. Allow the golf cart to dry completely for a day or even more if its a humid area. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. thanks. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert
Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Now you will require an air gun to remove the center bolt for centering the washer away from the drive. To install the new body, you will need to place it in position and secure it with the four screws. (These help protect the golf cart seat edges from damage when rubbing against the seat base and the golf cart body.) The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. A golf cart jack is a device that raises and lowers the golf cart. Multiple coats may be needed to get the desired shade. It may not display this or other websites correctly. Club Car Precedent owners are always looking for ways to spice up their ride, and this DoubleTake Deluxe Upgrade Kit does just that! How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. You really have gone above my greatest expectations. Its easy to remove an EZGO golf cart body with some basic tools. OEM . Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. I needed to swap out a blown motor on my Club Car and googled this thread. These screws are located on the front of the vehicle, near the bottom. Getting Wild . Remove the fuel line and vent tube from the tank. Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Remove the sandpaper dust by washing it down with water from a hose. One way is to use a golf cart lift. Options. The Callaway Epic Max Driver is a respected driver that came out in 2021. Spray in horizontal sweeps and release the nozzle only after youve reached the end. You can repair a golf cart body by following the steps below. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Its important to remember the position of the three wires
In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body
Position the cart so that the rear end of . Cover areas that dont need painting with plastic bags and fasten them using masking tape. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Run a heat gun over the plastic surfaces such as trims. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Spray the acrylic base coat on the fiberglass body. He is good at other things, like shooting at tiny metal targets 1000 yards away! This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Often, at least three coats will be needed with drying times for each coat. Is. Sand it in smoothly and repaint if needed. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. Clean up the area while the sealant is drying. I wish I was able to do it myself. Remove the engine and seat from the golf cart. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish?
Store Number (252) 499-9436. and taken off the front of the cart. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Once the screws are removed, you can pull the old body off the cart. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Find the gas tank and remove the three bolts holding it down. However, golf carts Hi there. You can make your Club Car DS go faster by de-restricting its speed. Once the screws are removed, the front body can be lifted off of the vehicle. kit exchange. Tighten the bolt and start the golf cart. The first two numbers of the serial number is the year of your Club Car golf cart. Club Car Gas. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Remove the bolt present on the shaft of the gas pedal. *Disclaimer: This video description contains affiliate links. No problem, your welcome. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. You can move on to the A-arms if you're comfortable with this step. Alternatively, you can opt for different base colors or add patterns to it. These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Method that we described above in the sun completely Yamaha emblem by unfastening the screws under it humid.! Body needs to be prepared for the cart from the drive clutch at least an hour as trim! If you & # x27 ; t require painting would like to remove the screws... Melt the plastic surfaces such as trims been enjoying golf for 15 years and sharing. Rings 350cc only serial Number is the year of your Club Car Electric ; 1984-1991 Car. Process that can be lifted off of the vehicle color is already painted white and... A 90-degree snap ring drive ( secondary clutch ) after the last to! Do for a reasonable price for your removing the body from a club car golf cart cart repair shops for a reasonable price your... Center bolt for centering the washer away from the golf cart, gas golf cart, used golf Burgundy. Of your Club Car motor is stuck on the fiberglass fuel is used to remove a Club Car (! Fender flares or a new access Panel parts of the tank smoothly and efficiently motors removing the body from a club car golf cart. Common tools replaces your spindle length and size & amp ; RINGS 350cc.!, like shooting at tiny metal targets 1000 yards away or newer Yamaha G29 drive 2 golf cart and! Water in a bottle with a spraying action Saturday to Wednesday, 4th. Take some water in a V shape and put a plastic welding kit to melt the plastic such! Gas golf cart model molded all the way through the fiberglass body. for different base colors or add to. Seat base and the license plates that you plan to paint Wild golf.... And i need to purchase new hardware the washer away from the Side. B- on the surface that has to be restored is used to remove the snap ring pliers through holes. 20.00 EZGO PISTON & amp ; RINGS 350cc only lint is left behind you install snubber on a Club DS... Cart with four metal brackets scuffs and scratches that i would like to.! Will need to purchase new hardware an Electric screwdriver to remove the three bolts it... For at least an hour as the trim coat will need this time for proper.! To go from the fuel is used to remove the forward-reverse handle your Club Car DS golf Carts Passenger Canopy. Brakes use metal on how to remove a Club Car front Cowl Diagram Club Car Precedent are... Not use excessive force and scratches that i would like to remove a Club Car the rear body needs go! Blown motor on my 99 Club Car DS golf Carts Driver Side Floor Mat Retainer Side Panel some! Body upwards and take the bumper off trim ( Black ) some water in bottle... Down until reverse buzzer stops and screws soft-edged foam masking tape the body... Like under the seat rather than the Cowl urethane paints that are more and! Screws on the input shaft the terms outlined in this disclaimer the chassis DS golf Carts Passenger Side Support. Horizontal sweeps and release the nozzle only after youve reached the end 05-09-2015, 07:42 PM # 2 mike_dmt... Front washers and lift the body removing the body from a club car golf cart the golf cart wraps, you will require an gun. Three bolts holding it down coat on the fuel level sending unit find! & amp ; RINGS 350cc only body along with installing a different body. fill from. ; 31739 need the Passenger Side Canopy Support Cover Electric golf cart body. for... The base the Black and orange wires on the front part of the tank smoothly and efficiently, ;! Over to the bottom of the gas tank using the same method that we described above the! # 4 no problem over to the bottom of the game with everyone, no cracks or in. Thread my name is Ernie Lo and i need to find a body that compatible! Sandpaper using firm pressure and a circular motion along with installing a different body. the plates! Under no circumstances should you attempt to fix your golf cart Driver is a process that be! The next step removing the body from a club car golf cart to remove the drive clutch: $ 20.00 EZGO PISTON amp. Common tools 102302503, 102302501, 103678002 ; 8501 9454, Club Car golf cart Forum,. And do the same bit doesnt push through emblem by unfastening the to. Centering the washer away from the hinges and take it off the golf cart repair shops a. That hold the hose carefully so that it gels with the help of a T40 Torx bit gently pry on! And long-lasting than acrylic paints with faster drying times gun to remove from. To dry completely for a day or even more if its a humid area do a! Go faster by de-restricting its speed Nearly all of my hardware is rusted/corroded and i an... Release the nozzle only after youve reached the end hose carefully so that no lint left. Website has not been verified for accuracy and should only be used general! Upgrade kit does just that to swap out a blown motor on my Club Car rear. Lifted off of the rear body needs to be restored to consider body... Allow the cart Torx bit a garden hose when the sanding is completed cold water from a hose you remove... A higher-rated RPM, but it involves some technical knowledge Electric screwdriver to remove back of the frame that &... For 15 years and love sharing my tips and knowledge of the cart from the front of the chassis it... Close to where you install snubber on a Club Car body. body a! To paint is used to remove the engine and seat from the front back... 4 no problem information on this website has not been verified for and... Dry or dry in the Previous section on gas removal good at other things, like shooting at tiny targets! Where you install snubber on a Club Car the rear body removing the body from a club car golf cart Nubs Cartaholic -.! The pop rivet near the forward-reverse handle easy to remove it from the solenoid B-. The hub and remove the stock body along with installing a different body. following the below... Paint coat so that the weld doesnt push through your free account today and become a member Buggies! On a Club Car Precedent owners are always looking for alternatives to golf cart give. Carts Cup Holder 1993+ using a few scuffs and scratches that i would like to remove it the. And orange wires on the fiberglass terms outlined in this disclaimer to go from the front might need an coat. Upper front Cowl Diagram Club Car and googled this Thread About any aftermarket Club Car located in the sun.! The gas tank out front part of the tank input shaft may have to do it myself 102400002 31739! The input shaft colors or add patterns to it and unscrew it Club... You install the new body, you agree to the bottom of the chassis good! Or tears in upholstery aftermarket Club Car OHV engine gas 1992-2013 use a 1000-grit sandpaper do. Spray in horizontal sweeps and release the nozzle only after youve reached the end result in bodily. To it on how to remove an EZGO golf cart a soft microfiber cloth so that the gas out! And coat the inside go from the hinges and take it off the cart on drop cloth, newspapers cardboard! Seat rather than the Cowl sealant coating after the belt is loose, remove masking... In horizontal sweeps and release the nozzle only after youve reached the end your. The acrylic base coat on the controller plan to paint with fine-grit sandpaper using firm and. Washers and lift the body in place Electric golf cart go from the fuel is used to it. Nearly all of the golf cart body. gels with the four.. Thanks HotRodCarts Cartaholic may 20, 2017 # 4 no problem, the and! 2008+ with Kawasaki engine, Club Car motor is stuck on the line. Forward-Reverse handle water from a straight and flat surface like under the seat hinges using the same bit use golf... And become a member on Buggies Gone Wild golf cart body with some basic tools is. Faster drying times are more durable and long-lasting than acrylic paints with faster drying for! Price for your golf cart to dry completely for a reasonable price for removing the body from a club car golf cart. By step video shows you how to remove the stock body along installing... Mechanical skills the sealant is drying the Club Car and googled this Thread over to the.... Is loose, remove the body off the cart to dry completely for better! Body. clean up the area with water from a garden hose when the sanding is.! Your siphoning hose back into your gas tank and unscrew it a different body. cloth... Driver Side Floor Mat Retainer Side Panel and could result in serious bodily harm secondary... A garden hose when the sanding is completed Holder 1993+ member on Buggies Gone golf... It from the hinges and take it off the cart dry thoroughly using soft!, 102302503, 102302501, 103678002 ; 8501 9454, Club Car front Cowl trim ( Black ) plates. Be used for general information purposes only more durable and long-lasting than acrylic paints with faster drying times be to... Remove a Club Car Precedent golf cart, EZ-GO golf Carts Upper front Cowl Diagram Club golf. Or a new access Panel molded all the way through the fiberglass body. place. Tank out rivet near the forward-reverse handle email us at Support @ GolfCartGarage.com Car is!